1. Overview
The electric e‑cigarette oil‑filling machine is a device designed to quickly, conveniently, and accurately fill multiple types of e‑cigarettes with e‑liquid at the same time.
2. Main Structure and Working Principle
2.1 Main Structure
The machine is mainly composed of mechanical components and an electrical control system. The electrical section uses a touch‑screen display. (The equipment is shipped as a fully assembled unit; no customer installation is required.)
2.2 Working Principle
This device is used for filling e‑liquid into e‑cigarette atomizers. It consists of mechanical components and an electrical control system. The mechanical system includes:
- Electric oil‑injection module
- Z‑axis movement module
- X‑axis movement module
- Y‑axis movement module
These components work together to allow the atomizer to be filled simply, conveniently, and accurately. Temperature, positioning, and other sensors transmit data to the touch‑screen display, enabling automatic control and real‑time display of all filling parameters.
3. Main Performance Parameters
| Item | Parameter | Item | Parameter |
|---|---|---|---|
| Input voltage (V) | Single‑phase AC 110V, 60Hz | Filling accuracy (rated stroke) | Error ≤ 1% |
| Input power capacity | 0.8 kW | Filling accuracy (repeatability) | Error 0.3%–0.7% |
| Temperature measurement range | 0–120°C, accuracy 2% | Maximum oil reservoir capacity | 1000 mL |
| Machine dimensions | 740 × 400 × 760 mm | Rated piston driving torque | 0.9 N·m |
| Machine weight | 50 kg | Injection volume range | 0.2–2.5 mL |
| Environmental temperature | 0–150°C | Wetted materials | Aluminum alloy, silicone, stainless steel |
4. Installation
4.1 Installation Site Requirements
- To ensure stable performance of the equipment, choose a location with an ambient temperature of 15–120°C and a relative humidity of no more than 85%.
- Avoid installation sites where the ambient temperature changes suddenly.
- Install the machine on a level floor, in a location without direct sunlight, with good ventilation and low dust.
4.2 Equipment Moving and Handling
- When moving the equipment into the production workshop, use a lift to raise the machine and keep it level.
- Remove the wooden shipping crate before bringing the equipment into the production workshop.
5. Safety Precautions
5.1 Mechanical Safety
- Always refer to the operation manual when operating the equipment.
- Wear appropriate work clothing. Do not wear ties, necklaces, or loose clothing when operating or servicing the machine. Use necessary protective equipment.
- Do not touch heated parts of the equipment to avoid burns.
- Think through the operating steps before using the machine.
- Before demonstrating any operation near the machine, stop all moving components.
5.2 Electrical Safety
- The power supply and wiring terminals pose electrical hazards. To avoid electric shock or injury, always disconnect the main power supply before performing maintenance. Only qualified or trained personnel may service the equipment.
- Before performing any work inside the electrical cabinet, turn off the main power. Live operation is strictly prohibited. Only trained personnel may perform live adjustments if absolutely necessary.
- Know and remember the locations of all safety devices, and strictly follow standard safety rules.
6. Operating Precautions
- Before operation, carefully check whether the power supply matches the specified voltage, whether the power supply is grounded, whether the power cable is properly connected according to specifications, and whether any electrical components show signs of short circuit. Inspect all piping systems for leaks and check whether any pipe connections are loose. Only operate the machine when everything is confirmed normal.
- Before operating the equipment, first walk through and demonstrate the operating steps.
- Do not open the safety door while operating the equipment to prevent accidents.
- The power inlet of the equipment must be connected to a circuit breaker with leakage protection, so that power can be cut off immediately in an emergency. The machine housing must be reliably grounded to avoid electric shock hazards.
- If the machine needs to be moved, always disconnect the power supply before doing so.